Premiership Football Concourse

Case Study

Client:

Premiership Football Concourse

Surface Area:

1600m2

Location:

Liverpool

Date:

April 2024

Premiership Football Concourse - Floor System installation Case Study
Installation of KDR’s PolyFlex SL system
PolyFlex SL self-smoothing resin system installation
coats of PolySeal UVR WD for enhanced durability and UV resistance
final protective layer to ensure floor maintained its integrity over time
Premiership Football Concourse flooring case study
large-scale commercial flooring system installation

Project Overview

In July 2024, Northern Star Flooring Ltd. was commissioned to undertake a flooring upgrade at a Premiership football concourse. The project, which lasted two weeks, required the resurfacing of the hospitality area and addressing significant wear and cracking in the existing floor. The client’s priority was to install a high-performance, durable resin flooring system that could withstand heavy foot traffic while maintaining a visually appealing finish.

Challenges & Requirements

The initial floor condition presented various challenges, including worn-down surfaces and cracks that needed proper repair before the new flooring system could be installed. Given the high-traffic nature of the concourse, it was crucial to ensure the new flooring was robust, long-lasting, and met strict safety and aesthetic standards. Additionally, the project needed to be completed on time and within budget—critical factors in large-scale commercial projects.

Solution: PolyFlex SL from KDR

After evaluating the project requirements, Northern Star Flooring Ltd. recommended the use of KDR’s PolyFlex SL system. This product was selected for its superior durability, ease of maintenance, and excellent performance in high-footfall environments like stadiums.

Installation Process

To ensure a flawless finish and optimal longevity, Northern Star Flooring Ltd. followed a structured installation process:

  1. Crack Repair: The team utilized KDR Resin Systems EpoSeal PRS to repair all existing cracks in the concrete substrate, ensuring a stable and secure base for the new flooring.
  2. Moisture Protection: To prevent any moisture-related issues, two coats of KDR EpoSeal DPM were applied. This ensured the substrate was adequately sealed before the resin application.
  3. Resin Flooring Application: The PolyFlex SL self-smoothing resin system was installed, providing a seamless, high-performance finish suitable for the heavy use of a football concourse.
  4. Protective Coating: For enhanced durability and UV resistance, two coats of PolySeal UVR WD were applied as a final protective layer, ensuring the floor maintained its integrity and appearance over time.

Project Execution & Outcome

The Northern Star Flooring team executed the project with precision, ensuring a smooth process from preparation to installation. By leveraging extensive industry experience and meticulous planning, the team successfully delivered the project on time and within budget—an impressive achievement given the complexities of such large-scale flooring installations.

Key highlights of the project include:

  • Successful repair of all cracks and defects in the existing floor, improving structural integrity.
  • Seamless and durable resin flooring installation, enhancing both aesthetics and functionality.
  • Completion of the project within the agreed timeframe, minimizing disruption to stadium operations.
  • Cost-effective execution without compromising on quality or performance.

Conclusion

Northern Star Flooring Ltd. once again demonstrated its expertise in delivering high-quality flooring solutions in demanding environments. By recommending and implementing KDR’s PolyFlex SL system, the team ensured a durable, visually appealing, and long-lasting flooring solution for the Premiership football concourse. This project is a testament to the company’s commitment to excellence, efficiency, and customer satisfaction.

The success of this project was further recognized at the FeFRA Awards, where Northern Star Flooring Ltd. was awarded a Highly Commended Award for excellence in flooring installation. This accolade reflects the team’s commitment to quality and professionalism in every aspect of the job. Click here to find out more.

Awarded for Large Commercial Project of the Year By FeRFA

 

 

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